High Level

A peer reviewed study from Northwestern University in Nature Communications concludes that transmission congestion prevents clean generation from reaching EV chargers at scale, erasing a large share of the transportation emissions reductions that electrification should deliver. The authors find that modest, targeted increases in transmission capacity can recover most of the lost benefits and prioritize interregional links and known bottlenecks as high‑value upgrades.

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Study finds grid congestion erases EV emissions gains; 3%–13% capacity increase restores benefits
What happened: On Aug. 6, 2025, Northwestern University researchers published modeling showing that, under current grid constraints, about one third of potential EV‑related emissions reductions are lost because clean power cannot reach high‑demand charging locations. In their nationwide scenarios, eliminating congestion required as little as a 3.4% transmission capacity increase with today’s generation mix and about 13.4% when renewable capacity equals nonrenewable capacity.
Who did it: Chao Duan and Adilson E. Motter, Northwestern University; published in Nature Communications.
Why they did it: To quantify how delivery constraints, not just the generation mix or smart charging, limit EV emissions reductions and to identify least‑cost, targeted upgrade ranges to relieve congestion.
Stakeholder views: Adilson Motter, Professor of Physics, Northwestern University: “Even if the U.S. fully adopts EVs and generates enough renewable electricity to charge them, it still won’t be enough… The power lines are congested, and that leads to congestion‑induced CO₂ emissions.”
What happens next: The authors recommend targeted reinforcements and stronger interregional ties across the Eastern, Western, and Texas interconnections. Planners can use the 3% to 13% benchmark as a policy‑ready range for congestion relief aligned with EV corridor deployment and renewable buildout.

Northwestern Now, “Clean energy is here. Getting it to EVs isn’t,” Aug. 6, 2025
Nature Communications, “Grid congestion stymies climate benefit from U.S. vehicle electrification,” Aug. 6, 2025
Innovation News Network, “US transmission grid upgrades crucial to realising EV transition, says Northwestern University,” Aug. 7, 2025

What’s the So What?

To grid people, this is a quantitative “well, duh.” Still, it matters. A peer reviewed model that shows congestion wipes out a big share of EV emissions gains turns a lived industry truth into evidence a legislature or court can understand. It reframes the cost debate: single‑digit to low‑teens percent capacity additions in the right places buy back emissions reductions that charging optimization alone cannot deliver.

This is also affirmation that advocates are on the correct side of the fight. When “fiscally responsible” legislators argue that new lines are a blank check, this study supplies a narrower ask and a measurable payoff. It makes the case for targeted reinforcements and a handful of interregional ties that convert stranded clean megawatt‑hours into cleaner miles driven, with an analytic basis rather than a slogan.

For developers, utilities, and states, the operational takeaway is to pair highway‑corridor charging plans with congestion relief, not treat them as separate programs. For federal and regional planners, the signal is to prioritize incremental capacity additions on existing corridors and specific interregional upgrades where they unlock the most emissions benefit. None of this requires a moonshot. It requires using the grid we have as the backbone for the grid we need.

Bibliography

Northwestern Now. “Clean energy is here. Getting it to EVs isn’t.” Aug. 6, 2025.
Nature Communications. “Grid congestion stymies climate benefit from U.S. vehicle electrification.” Aug. 6, 2025.
Innovation News Network. “US transmission grid upgrades crucial to realising EV transition, says Northwestern University.” Aug. 7, 2025.